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Name:3-5Gallon Water Bottling Line
Product Details

1200-3000BPH Automatic 3/5Gallon Bottle Water Bottling/Water Filling Machine Line

Item:GRA-100/J(1200-3000BPH) Line


Character&function

English&other language operation menu
PLC control system,Sensitive optical detection system;
Important components are from Europe,America or Japan
Any errors happened on line, can set automatic production line to shut down and alarming.
The entire line of production efficiency>=99%。

Standard Configuration:
Full body 304SUS316L,Including pipes
All motors,water pumps are fully enclosed to avoid leakage water
Omron PLC from Japan
Full automatic feeding bottle system
Automatic flushing and drainage systems(flushing pressure:2-3kg)
Full automatic interior washing Bottle machine(keep temperature&quick reflux device to keep energy saving)
Rotating filling machine(With plug-in fully enclosed atmospheric rotation filling process
Integrated into sending cap,cap management,capping into one
Automatic dispensing cap(centrifugal type exhaust mechanical mechanism)
Heating shrinking machine:electronic detection, steam heating  to keep energy saving
Ultra-thin LGP Light inspection
linear Pail (linear recirculating walking, Japan imported spring the chain
 
Automatic Decapping Machine
 Name  Parameter  Qty  Brand
Decapping cylinder SC63×100-S 2pcs Airtac,taiwan
Clapping cylinder SDA-50×20-B 2pcs Airtac,taiwan
Bottle stopper cylinder SC32×50-S 2pcs Airtac,taiwan
Solenoid valve 3BD-5CB-02 1set China
Photoswitch S3Z(Retroreflective 1pcs datasensor
Dimension 800(L)X500(W)X1800(H)mm
Air consumption 0.3m3/min/0.6-0.8mpa
Material(304SUS) Main machine frame:50X50X2.0mm;
Panel:1.5mm,SUS304
 
Automatic Outside Washing Machine
 
 Name  Parameter  Qty  Brand
PUMP(Alkaline washing) CHL2-20/0.37KW 1pcs CNP,China
Pump(drinking water) CHL2-20/0.37KW 1pcs CNP,China
Motor reducer NMRV063,I=10 0.55Kw    1pcs Italian joint venture
Motor reducer NMRV050,I=30 0.37Kw   1set Italian joint venture
Stroke switch JLXK1-411 1pcs Omron,Japan
Electrical components AC contactors, relays, etc 1set Schneider
 
Brushes Centre brush:1pcs,side brushes:4pcs,botton brush:3pcs 1set China
Heating tube 3KW 2pcs China
Installed power 8.0KW
Dimension 1900(L)x 1350(W)x1850(H)mm
Material(304US/316L) Machine frame:50x50x2.0mm
Panel:1.5mm, SUS304
Alkaline water tank:2.0mm(thickness), SUS316L
 
Feeding Bottle Machinesimple robot (cylinder drive),
when the electric eye sensor detects the bottles sent from the outside washing machine by the conveyor, the robot began to
work :to transfer the bottle into the feeding bottle machine from the conveyor,then the flip cylinder to work to move the empty
bottle into inside washing bottle machine.
 
 Name  Parameter  Qty  Brand
Count bottle stopper cylinder MAL32-50 2pcs Airtack,Taiwan
Photoswitch PA18CSR30NA 1pcs SwitzerlandJiale
Feeding bottle cylinder MAL40*75 1pcs Airtack,taiwan
Protect bottle cylinder MAL32*100 1pcs Airtack,Taiwan
Feeding bottle cylinder SU50*250 1pcs Airtack,Taiwan
electrical components AC contactors, relays, etc 1set Schneider
Dimension 2800(L)x1000(W)x2500(H)mm
Material(sus304) Machine frame:80x80x2.0mm;
Panel:1.5mm; SUS304
 
Interiro bottle Washing,automatic Dispensing Bottle for filling machine
Washing bottle station 1:recycle water washing to remove the dirt,impurities to avoid to the next procedures
Washing bottle station 2:Isolated drip dry
Washing bottle station3-5:heating temperature,add alkaline washing

adopt electrical heating tube:36Kw,can reach 65℃to remove the dirt inside the bottle

Heating tank with double stainless steel, sandwiching cotton insulation, thermal insulation treatment to increase

flushing pipes

Quick return structure, effectively prevent the thermal diffusion and energy conservation;

Station is equipped with ventilation ports above can drain away the fog;

high pressure washing, water pump placed outside the body, overall nice, easy repair and maintenance. )

Washing bottle station 6:recycle water washing((①remove the left alkaline solution②lower temperature of the bottle
to avoid bottle broken etc)
Washing bottle station7:Isolated drip dry
Washing bottle station8-10:High concentration disinfectant solution washing(including: bottle mouthimmersion
disinfection device).Disinfectant solution recycle washing to kill microorganisms, bacteria etc.Adopt high pressure
water washing
Washing bottle station11-13:low concentration disinfectant washing. Disinfectant solution recycle washing to kill
microorganisms, bacteria etc.Adopt high pressure water washing
Washing bottle station:14-15:Action stations(recover residual disinfectant to reduce production costs and improve
disinfection, sterilization effect)
Washing bottle station16-17:sterile  water  washing(including: bottle mouthimmersion disinfection device)
Adopt high pressure water washing
Washing bottle station18:Isolated drip dry
Inside washing machine(Independent flush tank)  
Name Parameter Qty Brand
Recycle washing pump CDL8-30          1.1KW        2pcs CNP,China
Alkaline washing pump CDL16-20         2.2KW       1pcs CNP,China
Disinfectant washing pump CDL16-30         3.0KW      2pcs CNP,China”
Product wate rwashing pump CDL16-30         3.0KW     1pcs CNP,China 
Motor NMRV90/40:300   0.37KW 1pcs Italian joint venture
Dispensing cylinder SU50*250 1pcs Airtac,taiwan
Temperature preserve&qui
Push cylinder MAL40*75 1pcs Airtac,taiwan
Cylinder MAL32*25 1pcs Airtac,taiwan
Lift cylinder SU50-200 2pcs Airtac,taiwan
Low voltage electrical components AC contactors, relays, etc 1set Schneider
Bottle tray(white color)   228pcs China 
Installed power 50.0KW    
Dimension 8800(L)x2500(W)x2500(H)mm  
Material(304/316L
 
 
Frame:80x 80x2.0mm    
Panel1.5mm; SUS304    
Alkaline /disinfectant tank:2.0mm,SUS316L
     
 
Automatic Water Filling Machine(1200BPH)
Filling heads:
10 heads
a)Composed of main driving,filling tank,filling parts, bottle input&output start wheel ,bottle lifting device etc.
stable working, Continuous operation, high efficiency, filling no spray, no water, to ensure that the ozone
concentration, health and safety. There is no instant pressure generating to bottles to extend around 40%
of the bottle life-span.  self-compensating PTFE seals to ensure precise filling level.
b)Filling machine frame chassis made ​​from high quality carbon steel welded, rust-treatment and spraying
the surface with high-quality stainless steel table
c)Normal pressure Filling ,built-in exhaust, no pressure filling, no return water to reduce waste emissions.
d)PLC control
 
 Name  Parameter  Qty  Brand
Filling valve SUS316L 10sets china
motors Y10012-4 /1440RPM 1set China
Reducer WPWK0-80,I=1/60 1set China
Transducer TD-E740-3.7K-GHT 1set Delta,taiwan
Electrical components AC contactors, relays, etc 1set Schneider
Installed power 6.0KW
Dimension 2200(L)x2000(W)x2700(H)mm
Material(sus304) Filling tank: bottom panel:8.0mm;
Side panel:3.0mm,SUS304 

Sending cap/washing cap/capping machine
(1)caps are sending into management cover plate quantified by wind,then make the caps order and sending
caps work
(2)ordered caps are sending to the washing cap machine inlet and then disinfection rinse by cylinder
(3)disinfectant solution and product water washing for caps to ensure caps more clean
(4)Management cover device as an external drive type, effectively prevent water splashing and flooding
(5)talian management/hanging cap technology to suitable bottle height error+ /-5mm,. ,Release button is
not involved in the cover.
(6)Crawler device to capping cap to ensure cappig accurate, gland uniform intensity,
(7)PLC Control
 Name  Parameter  Qty  Brand
Sending cap machine NMRV050/I=80/0.75Kw 1set Italian joint venture
Reducer NMRV040/I=40   0.37Kw 1set Italian joint venture
Chemical washing cap pump CHL4-20/ 0.55KW 1pcs CNP,China
Pure washing cap pump CHL4-20/ 0.55KW 1pcs CNP,China
Push cap cylinder MAL32-100 1pcs Airtac,
 
 
 
 

 
 
 
 
Photo switch PA18CSR04NA 1pcs switzerland
Low voltage electrical components AC contactors, relays, etc 1set Schneider
Press cap motor reducer NMRV040i=50     0.55Kw 1set Italian joint venture
Installed power 2.5KW
Dimension 2000(L)x800(W)x2560(H)mm
Material(303SUS) Frame:50x 50x2.0mm;panel:1.5mm;
Water tank:2.0mm,SUS316L

Light inspection&Automatic steam shrinking machine
Product tank connected to the water pipes.electric water level control float preset level. the electric heater for heating the
water in the kettle, when it reaches the preset value (4-7 atm adjustable), the pressure control will be given off detection
circuit electrical signals, control circuit heating power off immediately. (This process is about 10-20 minutes or so) at this
time the steam temperature of 140-170 ℃ at this time the machine can start working. When the barrel through the steam
under the hood when the scattering, photoelectric sensors sensitive to barrel through the main control circuit immediately
open the steam solenoid valve, electric steam kettle occurs in the upper chamber pressure steam from the steam temperature
scattering lower the shroud on the barrel of the neck heating ejected complete shrink film
three security safety device to ensure high-pressure autoclave occur more secure
b) high pressure gas reservoir, the heat is more focused and efficient, completely avoid the contraction of negative phenomena;
c)automatic control to save energy,the jet steam, do not do not spray, automatic power-off
 Name  Parameter  Qty  Brand
Heating tube 3Kw 2pcs  China
Solenoid valve AC220V  1/2" 1set Schneider
Low voltage electrical components AC contactors, relays, etc 1set Schneider
Installed power 6.0KW
Dimension 1100(L)×850(W)×1500(H)mm
Material(SUS304) Farme:50×50×2.0mm;panel:2.0mm;
 
Linear Bagging Machine
Adopt speed-down motor driving.Machine will lift bottle more higher to bagging by person

 
 
 Name  Parameter  Qty  Brand
Chain   1pcs Japan
Motor reducer MRV050i=40        0.55Kw 1pcs Italian joint venture
Stopper cylinder MAL32*50 2pcs Airtac,taiwan
Low voltage electrical components AC contactors, relays, etc 1set Schneider
Power 1.0KW
Dimension 2000(L)x600(W)x1500(H)mm
Material(304SUS) Main machine support panel:3.0mm;
Panel:1.5mm; SUS304

Stacker
Automatic control, manual handling tray, automatic feeding bottle, grab bottle automatic palletizing, manually setting up partitions,
automatic pile.
Labors take a tray into the designated delivery location.
The bottles will be arranged into 4rows through pneumatic device(4 bottles/rows,adjustable as per customer request), grab
bottles agencies will catch bottle to place on a tray,.after stacking ready,then manually setting up a partition into the stack, and
then repeat the same procecdure
 Name  Parameter  Qty  Brand
Reducer NMRV050 i=100       3.0Kw 1pcs Italian joint venture
Cylinder SU63*35 4pcs Airtac,Taiwan
Low voltage electrical components AC contactors, relays, etc 1set Schneider
Colorful touch screen  7” 1pcs China
Power 5.0KW
Diemension 1700(L)X1400(W)X2800(H)mm
 











Full line Conveyor system
Material is sus304,legs, chain plates and rails are made of imported brushed 304 stainless steel
Enclosed design for drive motor reducer design, conveyor smooth operation,
 
 Name  Parameter  Qty  Brand
Motor reducer NMRV 4pcs Italian join ventur
Conveyor 21.5M,SUS304
Conveyor side panel Thickness:2.0mm, SUS304
Conveyor rails Frame: 25*13*1.2mm ,SUS304
Conveyor collect water tray Thickness:1.2mm,SUS304

Electrical control system
entralized push-button control, easy to operate
SUS304 electrical cabinet
Omron PLC Control;main machine pumps are CNP,pneumatic parts are airtac,taiwan
Multiple emergency stop switchES and interlock protection device available
 
 Name  Parameter  Qty  Brand
(PLC) 80DR 1pcs Omron
PLCExpansion Module 8EYR 1pcs Omron
Colorful touch screen  7” 1pcs China
Low voltage electrical components AC contactors, relays, etc 1set Schneider
Small cooling fan SUNON DP200A  220V 2pcs China
Electrical control cabinet SUS304 1pcs China
Dimension 1000(L)×600(W)×1200(H)mm
material Panel:1.5mm;  SUS304

1200BPH Water Filling Line Materials:
All the parts contacted product water,chemical solution,alkaline solution are sus316L.Others are 304SUS with food grad
 
Parameter
Voltage AC380V±10%/50Hz-3P Capacity ≥1200BPH
Total power 70Kw Suitable bottle 3/5Gallon
Air consumption 0.6-0.8 Mpa,air exhaust(1.-1.8m3/min) Bottle size ф270×490 mm  
Product water consumption Around 30 m3/h(inside washing around 8m3/h) Weight 26800 Kg
 
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